Haynes230镍基合金蠕变特性实验和数值模拟Experiment and Numerical Simulation of Creep Characteristics of Haynes230 Nickel-Based Alloy
金丹,李宏全,王龙祥
摘要(Abstract):
本文针对Haynes230镍基合金进行了700℃温度时,160, 180, 200, 220和240 MPa应力水平下的蠕变实验和扫描电镜(SEM)表征。结果表明,蠕变断裂时间随着应力水平增加逐渐减少。依据蠕变应变速率,各应力水平下蠕变过程均表现出了明显的3个阶段,即初始蠕变阶段、稳态蠕变阶段和加速蠕变阶段。稳态阶段变形产生的加工硬化和回复、再结晶同时进行,Haynes230镍基合金未进一步硬化,变形速率基本保持恒定,5个应力水平下的稳态蠕变应变速率分别为1.42×10~(-3), 3.23×10~(-3), 7.27×10~(-3), 1.41×10~(-2)和3.02×10~(-2) h~(-1)。SEM结果表明,各应力水平下断裂机制为沿晶和穿晶断裂混合机制。采用Abaqus软件自带的时间硬化模型进行不同应力水平下的蠕变过程模拟,该模型无法描述蠕变过程中的加速蠕变阶段。基于连续损伤力学的Wilshire-Cao-Sinh(WCS)模型定义本构关系,采用Fortran语言进行二次开发后重新进行模拟计算,5个应力水平下稳态阶段蠕变应变最大平均误差为3.3%,蠕变断裂时间最大误差仅为2.7%。
关键词(KeyWords): Haynes230镍基合金;蠕变应变速率;有限元模拟;Wilshire-Cao-Sinh(WCS)模型;二次开发
基金项目(Foundation): 国家自然科学基金青年基金项目(11102119);; 辽宁省教育厅项目(LJKZ0437)资助
作者(Author): 金丹,李宏全,王龙祥
DOI: 10.13373/j.cnki.cjrm.XY25070011
参考文献(References):
- [1]McConville D, Rafferty B, Klemm-Toole J. Creep performance of a standard and modified version of laser powder bed fusion-processed Haynes 230[J]. Materials Science and Engineering, 2025, 922:147620.
- [2]Jin D, Long H Y, Han G F, Jin K. The high-temperature tensile deformation behavior of Haynes230 nickel-based alloy[J]. Rare Metal Materials and Engineering, 2022,51(8):3013.(金丹,龙浩跃,韩高枫,金铠. Haynes230镍基合金的高温拉伸变形行为[J].稀有金属材料与工程,2022, 51(8):3013.)
- [3]Xia Q X, Zhang Y L, Xiao G F, Yan C. Research on damage and rupture prediction during metal drawing and spinning[J]. Journal of Mechanical Engineering, 2023,59(10):66.(夏琴香,张义龙,肖刚锋,晏畅.金属拉深旋压成形时损伤破裂预测研究[J].机械工程学报,2023,59(10):66.)
- [4]Wu H L, Zhang C C, Sun L G, Xu Q H. Creep-fatigue interaction mechanical behavior and microstructure evolution of 617 nickel-based alloy[J]. Journal of Mechanical Engineering, 2022, 58(8):170.(吴海利,张长春,孙林根,徐倩虹. 617镍基合金蠕变-疲劳交互力学行为与微观组织演变[J].机械工程学报,2022, 58(8):170.)
- [5]Yan H J, Tian S G, Dong Z F, Zhao G Q, Tian N,Zhang S K. High-temperature creep behavior and damage characteristics of nickel-based single crystal alloys containing Re/Ru[J]. The Chinese Journal of Nonferrous Metals, 2021, 31(2):401.(闫化锦,田素贵,董志峰,赵国旗,田宁,张顺科.含Re/Ru镍基单晶合金的高温蠕变行为和损伤特征[J].中国有色金属学报,2021, 31(2):401.)
- [6]Ahmed R, Barrett P R, Hassan T. Thermo-mechanical low-cycle fatigue-creep of Haynes 230[J]. International Journal of Solids and Structures, 2017, 126:90.
- [7]Xiong D M, Zhang J Y. Study on compression creep behavior and morphology evolution of Al-Fe-Sc alloy[J].Chinese Journal of Rare Metals, 2023, 47(7):1043.(熊定明,张嘉艺. Al-Fe-Sc合金压缩蠕变行为及形貌演变研究[J].稀有金属,2023, 47(7):1043.)
- [8]Haque M S, Stewart C M. Comparative analysis of the sin-hyperbolic and Kachanov-Rabotnov creep-damage models[J]. International Journal of Pressure Vessels and Piping, 2019, 171:1.
- [9]Ye W M, Hu X T, Song Y D. A new creep model and its application in the evaluation of creep properties of a titanium alloy at 500℃[J]. Journal of Mechanical Science and Technology, 2020, 34(10):2317.
- [10]Yang D W, Qian J, Wang X. Research progress on irradiation damage of Inconel 718 alloy[J]. Chinese Journal of Rare Metals, 2024, 48(4):552.(杨大伟,钱进,王鑫. Inconel 718合金辐照损伤研究进展[J].稀有金属,2024, 48(4):552.)
- [11]Cano J A, Stewart C M. A continuum damage mechanics(CDM)based Wilshire model for creep deformation,damage, and rupture prediction[J]. Materials Science and Engineering:A, 2021, 799(4):140231.
- [12]Li C, Zhai H, Zhu L W, Liu Q, Liu Z H. Investigation on creep constitutive model and stress relaxation effect of post-weld austenitic stainless steel[J]. Journal of Plasticity Engineering, 2025, 32(9):140.(李成,翟华,朱连伟,刘琼,刘志宏.焊后奥氏体不锈钢蠕变本构模型和应力松弛效应研究[J].塑性工程学报,2025, 32(9):140.)
- [13]Anthony B, Jean-Dominique B, Yves B, Samuel F. On the creep deformation of nickel foams under compression[J].Comptes Rendus Physique, 2014, 15(8):705.
- [14]Sanders J W, Jamshidi N, Jamshidi N, Dadfarnia M,Subramanian S, Sehitoglu H, Stubbins J, Sofronis P.Effects of diffusion and primary creep on inter granular cavitation at high temperatures[J]. International Journal of Fracture, 2022, 236(2):125.
- [15]Li C, Liu X, Ren Y J, Liu X, Li W, Chen J, Chen W.Research progress on creep resistance of nickel-based polycrystalline superalloys[J]. Materials China, 2025,44(4):360.(李聪,刘旭,任延杰,刘轩,李微,陈荐,陈维.镍基多晶高温合金抗蠕变性能研究进展[J].中国材料进展,2025, 44(4):360.)