PEM制氢气体扩散层用Ti-Nb合金组织结构及耐腐蚀机制研究Microstructural Evolution and Corrosion Resistance Mechanisms of Ti-Nb Alloys for Gas Diffusion Layers in PEM Water Electrolysis
周昭宇,刘蔚,付艳艳,于庆河,米菁,郝雷
摘要(Abstract):
气体扩散层作为质子交换膜(PEM)电解槽中的关键材料,起到了传输电子以及气液传输的作用。但是因为阳极区长时间处于酸性、富氧且高电位的工况之中,使得阳极气体扩散层的力学性能和化学稳定性面临更高要求。目前,市面上的阳极扩散层大多采用由纯钛丝烧结制备的钛毡,存在着加工过程中钛丝力学性能不足发生脆断且耐蚀性较差等问题。本文通过在纯钛中添加铌(Nb)元素优化合金成分,对合金进行多道次热轧处理,探究其微观组织演变与室温延展性和耐蚀性的变化规律。结果表明,在纯钛(Ti)中添加少量的Nb元素,经过800℃热轧后退火,其组织结构为纯α-Ti相,可以明显提高纯钛的室温延展性和耐腐蚀性。当Nb元素的添加量为1.5%(质量分数)时,合金的断后延伸率提升至67.5%,高于工业纯钛(TA1)的断后延伸率36%,晶粒明显细化,主要织构类型演变为■,织构的演变激活了基面滑移和锥面滑移,提升了合金的室温塑性。当Nb元素的添加量为2%时,合金的晶粒进一步细化,合金的断后延伸率降低为38.5%,主要织构类型演变为■,织构的演变抑制了二阶锥面滑移,导致合金的室温塑性下降。随着合金中Nb元素含量的上升(0~2%),合金的电化学容抗弧半径逐渐增大,耐腐蚀性逐渐增强,表面拟合电阻由1.27 kΩ·cm~(-2)逐渐增加到4.01 kΩ·cm~(-2)。
关键词(KeyWords): Ti-Nb合金;室温塑性;织构分析;电化学阻抗
基金项目(Foundation): 国家重点研发计划项目(2022YFB4002002)资助
作者(Author): 周昭宇,刘蔚,付艳艳,于庆河,米菁,郝雷
DOI: 10.13373/j.cnki.cjrm.XY25020010
参考文献(References):
- [1]Carmo M,Keeley P,Gareth T,Holtz D,Grube T,Robinius M,Mueller M,Stolten D.PEM water electrolysis:innovative approaches towards catalyst separation,recovery and recycling[J].International Journal of Hydrogen Energy,2019,44(7):3450.
- [2]Pivovar B,Rustagi N,Satyapal S.Hydrogen at scale (H2@Scale) key to a clean,economic,and sustainable energy system[J].The Electrochemical Society interface,2018,27(1):47.
- [3]Davis J T,Brown D E,Pang X,Espositoet D.High speed video investigation of bubble dynamics and current density distributions in membraneless electrolyzers[J].Journal of The Electrochemical Society,2019,166(4):312.
- [4]Kang Z Y,Mo J K,Yang G Q,Li Y F,Talley D A,Han B,Zhang F Y.Performance modeling and current mapping of proton exchange membrane electrolyzer cells with novel thin/tunable liquid/gas diffusion layers[J].Electrochimica Acta,2017,12(1):405.
- [5]Han B,Mo J L,Kang Z Y,Yang G Q,Barnhill W,Zhang F Y.Modeling of two-phase transport in proton exchange membrane electrolyzer cells for hydrogen energy[J].International Journal of Hydrogen Energy,2017,42(7):4478.
- [6]Wu P,Li S Y,Xi F S,Li X F,Lv G Q,Ma W H.The research progress on the photocatalytic water splitting to produce hydrogen using titanium-based metal-organic frameworks (MOFs)[J].Chinese Journal of Rare Metals,2023,47(12):1624.(吴鹏,李绍元,席风硕,李秀凤,吕国强,马文会.钛基金属有机框架材料光催化分解水制氢的研究进展[J].稀有金属,2023,47(12):1624.)
- [7]Yu D H,Zuo C,Gao Y,Zhou S P,Lu J,Liu F.The research progress on precious metal electrocatalysts for hydrogen evolution in water electrolysis[J].Chinese Journal of Rare Metals,2023,47(11):1573.(余德和,左川,高勇,周世平,卢军,刘锋.电解水析氢贵金属电催化剂的研究进展[J].稀有金属,2023,47(11):1573.)
- [8]Deng X,Zheng X D,Gong Z W,Tan W Y,Pei X D.The research progress on single-atom metal complex catalysts for hydrogen evolution in pure water electrolysis technology aimed at low-cost hydrogen production[J].Chinese Journal of Rare Metals,2023,47(1):43.(邓翔,郑晓丹,龚志威,谭文轶,裴晓东.面向低成本纯水电解制氢技术的单原子化金属复合物析氢催化剂研究进展[J].稀有金属,2023,47(1):43.)
- [9]Zhang T,Chen L H,Cheng Y,Qu H T,Cao H D,Li D C,Han Y J,Cao F C.Hot bending process and microstructure properties on low-cost titanium alloy thick plate[J].Forging&Stamping Technology,2025,50(1):92.(张涛,陈利华,程远,曲海涛,曹宏东,李德崇,韩玉杰,曹凤超.低成本钛合金厚板热弯曲工艺与组织性能[J].锻压技术,2025,50(1):92.)
- [10]Abdin Z,Webb C J,Gray E M.Modelling and simulation of a proton exchange membrane (PEM) electrolyser cell[J].International Journal of Hydrogen Energy,2015,40(39):13243.
- [11]Lee J K,Lau G Y,Sabharwal M,Weber A Z,Peng X,Tucker M C.Titanium porous-transport layers for PEMwater electrolysis prepared by tape casting[J].Journal of Power Sources,2023,559:232606.
- [12]Liao F,Chen Z L,Kang Z H.The research progress on the application of main group elements in transition metalbased electrocatalysts for water electrolysis[J].Chinese Journal of Rare Metals,2023,47(1):1.(廖凡,陈子亮,康振辉.主族元素在过渡金属基电解水催化剂中的应用研究进展[J].稀有金属,2023,47(1):1.)
- [13]Mo J K,Kang Z Y,Retterer S T,Cullen D A,Toops T J,Green J B.Discovery of true electrochemical reactions for ultrahigh catalyst mass activity in water splitting[J].Science Advances,2016,2(11):e1600690.
- [14]Zhang T Y,Cao Y P,Zhang Y P,Wang K C,Xu C,Ye F.Relationship of local current and two-phase flow in proton exchange membrane electrolyzer cells[J].Journal of Power Sources,2022,542:231742.
- [15]Zhang H X,Wang X,Han Y,Cao Z Q,Zhang K,Wang Y.Influences of nano crystallization and Cr content on corrosion behavior of Co-Fe-Cr alloy in Na Cl solutions[J].Nonferrous Metals Science and Engineering,2025,16(4):503.(张昊鑫,王秀,韩漾,曹中秋,张轲,王艳.纳米化和Cr含量对Co-Fe-Cr合金在Na Cl溶液中腐蚀行为的影响[J].有色金属科学与工程,2025,16(4):503.)
- [16]Yang G Q,Mo J K,Kang Z Y,Dohrmann Y,List F,Green J.Fully printed and integrated electrolyzer cells with additive manufacturing for high-efficiency water splitting[J].Applied Energy,2018,215(1):202.
- [17]Ito H,Maeda T.Influence of pore structural properties of current collectors on the performance of proton exchange membrane electrolyzer[J].Electrochimica Acta,2013,100:242.
- [18]Yang G Q,Yu S L,Kang Z Y.Electrocatalysts:building electron/proton nanohighways for full utilization of water splitting catalysts[J].Advanced Energy Materials,2020,10(16):2070075.
- [19]Hao Y M,Nakajima H,Inada A.Overpotentials and reaction mechanism in electrochemical hydrogen pumps[J].Electrochimica Acta,2019,274:122.
- [20]Chen Y,Mojica F,Li G,Chuang P A.Experimental study and analytical modeling of an alkaline water electrolysis cell[J].International Journal of Energy Research,2017,41:14.
- [21]Mo J,Steen S M,Zhang F Y,Toops T J,Brady M P,Green,Johney B.Electrochemical investigation of stainless steel corrosion in a proton exchange membrane electrolyzer cell[J].International Journal of Hydrogen Energy,2015,40(36):12506.
- [22]Mo J,Zhang F Y,Toops T J,Brady M P.Study on corrosion migrations within catalyst-coated membranes of proton exchange membrane electrolyzer cells[J].International Journal of Hydrogen Energy,2017,42:27343.
- [23]Xu P A,Liu X H,Kang J R,Zhao N,Sun S Q,Wang K X,Shi P Y,Wang T.The influence law of elemental segregation on the microstructure and mechanical properties of TB6 titanium alloy[J].Nonferrous Metals Science and Engineering,2025,16(2):255.(徐平安,刘向宏,康家瑞,赵宁,孙上清,王凯旋,史蒲英,王涛.元素偏析对TB6钛合金微观组织和力学性能的影响规律[J].有色金属科学与工程,2025,16(2):255.)
- [24]Zhang J M,Yu W,Shi J X,Chang W Y.Influence of preparation process of commercially pure titanium TA1thin strip on texture and properties[J].Chinese Journal of Rare Metals,2021,45(8):905.(张家铭,余伟,史佳新,常文杲.工业纯钛TA1薄带制备工艺对织构与性能的影响[J].稀有金属,2021,45(8):905.)
- [25]Abouatallah R,Bazylak A,Wang R,Montazeri H.Threedimensional computational fluid dynamics modelling of oxygen bubble transport in polymer electrolyte membrane electrolyzer porous transport layers[J].Journal of the Electrochemical Society,2016,163:3062.
- [26]Zahadat P,Milewski J.Modeling electrical behavior of solid oxide electrolyzer cells by using artificial neural network[J].International Journal of Hydrogen Energy,2015,40(23):7246.
- [27]Sarjuni C T,Shahril A A,Low H C,Lim B H.Bipolar plate design assessment:proton exchange membrane fuel cell and water electrolyzer[J].Fuel Cells,2024,24(3):e202300196.
- [28]Xi J Y,Gan J,Gao S X,Zhang X,Tang L,Liu F.Research progress of anode oxygen evolution precious metal catalyst prepared by PEM water electrolysis for hydrogen production[J].Chinese Journal of Rare Metals,2025,49(5):781.(奚金燕,甘俊,高世鑫,张潇,唐玲,刘锋.PEM电解水制氢阳极析氧贵金属催化剂的研究进展[J].稀有金属,2025,49(5):781.)
- [29]Kang Z Y,Yang G Q,Mo J K,Li Y F,Yu S L,Cullen D A,Retterer S T,Toops T S,Bender G,Pivovar B S,Green J B,Zhang F Y.Novel thin/tunable gas diffusion electrodes with ultra-low catalyst loading for hydrogen evolution reactions in proton exchange membrane electrolyzer cells[J].Nano Energy,2018,47:434.
- [30]Zhou S B,Liu T T,Tang A T,Shi H,Jing X R,Peng P,Zhang J Y,Pan J Y.Ductility enhancement by activating non-basal slip in Mg alloys with microMn[J].Transactions of Nonferrous Metals Society of China,2024,34(2):504.
- [31]Zeng Z R,Bian M Z,Xu S W,Davies C H,Birbilis N,Nie J F.Effects of dilute additions of Zn and Ca on ductility of magnesium alloy sheet[J].Materials Science and Engineering:A,2016,674:459.
- [32]Chino Y,Kado M,Mabuchi M.Enhancement of tensile ductility and stretchformability of magnesium by addition of 0.2wt%(0.035at%)Ce[J].Materials Science and Engineering:A,2008,494(2):343.
- [33]Jin X Z,Yang G J,Xu X.On the origin of non-basal texture in extruded Mg-RE alloys and its implication for texture engineering[J].Journal of Magnesium and Alloys,2010,35(18):9646.
- [34]Hwang M J,Choi H R,Kook M S,Song H J,Park Y J.Investigation of passivation and galvanic corrosion of Ti-Nb alloys and pure titanium[J].Materials and Corrosion,2010,33(21):6188.
- [35]Han M K,Kim J Y,Hwang M J,Song H J,Park Y J.Effect of Nb on the microstructure,mechanical properties,corrosion behavior,and cytotoxicity of Ti-Nb alloys[J].Materials,2015,8(9):5986.
- [36]Bonnel K,Le P C,Pebere N.EIS characterization of protective coatings on aluminium alloys[J].Electrochimica Acta,1999,44(24):4259.
- [37]Rong Y H.Study on Microstructure and Properties of Ti-Ta-Nb Corrosion Resistant Alloy[D].Xi'an:Xi'an Shiyou University,2023.37.(容宇航.Ti-Ta-Nb耐蚀合金组织结构与性能研究[D].西安:西安石油大学,2023.37.)
- [38]Jayaraj J,Thinaharan C,Ningshen S,Mallika C,Kamachi M U.Corrosion behavior and surface film characterization of TaNbHfZrTi high entropy alloy in aggressive nitric acid medium[J].Intermetallics,2017,89(5):123.
- [39]Milosev I,Kosec T,Strehblow H H.XPS and EIS study of the passive film formed on orthopaedic Ti-6Al-7Nb alloy in Hank's physiological solution[J].Electrochimica Acta,2008,53(9):3547.